Showing posts with label Materials. Show all posts
Showing posts with label Materials. Show all posts

Saturday, 7 January 2012

Lifting Gear and Weak Link


Lifting Sling/Strap Material

The lifting Slings we intend to use are made out of a material called high tenacity polyester yarn which is renowned for its hardwearing properties. Widely used through out industry and construction due to their low weight, flexibility and ease of use. These lifting slings are also relatively cheap with an example of lifting capabilities and prices from lift safe solutions below;
For our Gantry crane, it is recommended that we supply our product with straps capable of lifting 2 tonne to ensure durability through use and be at least 6m in total length to ensure it can deal with awkward loads.





Bow Shackle Material

When deciding which material would be best suited to use for our bow shackles, it came down to two options, high tensile or stainless steel. High Tensile steel would offer us extreme durability and strength at a relatively low cost; however from our design specification, it is clear that the crane will be used in disaster areas, it is therefore accepted that the crane must be durable in all weather conditions. This therefore lead us to turn to using stainless steel Bow Shackles, which still offer great strength yet also offer good corrosive resistance. An example of the load capacity and price for an ideal Bow shackle can be seen below.
Source: www.s3i.co.uk

D ring limits to fail before 1.2 tonnes to prevent damage to crane.

With our D-rings also being manufactured from stainless steel it is accepted that it is more likely that the crane will fail before any of the lifting gear. As a result of this it has been seen as a good idea to implement a safety device within the design to ensure the protection of the main crane assembly, this will ensure longer product life and serviceability, key for our design success. To this end, we have proposed that all our D-rings, which connect the load to the pulley system be designed to fail when it is loaded with more than 1.2 tonnes, a safe loading limit with enough leeway either side of 1 tonne to ensure safe operation of the crane. 

Bearings for use in Gantry Crane

The bearings that we have opted to use are known as barrel roller bearings. We have opted for this design as they are known for their ability to cope with high axial loads and have the ability to cope with misalignments which may happen when loading the crane on planes which are not perfectly level, which is a realistic situation as the crane will be used in undulating terrain.
The requirements for our bearings are as follows, take a min load of 262.5kg each, have an inside diameter of 20mm, outside diameter of 47mm and a width of 14mm.
As a result the Gantry system will require 8 of these bearings for the running gear on the top beam of the gantry. 
The Bearing shown below is manufactured by a company called Shaeffler, a German company specialising in bearings for use in industry.



The bearings that we have opted to use are known as barrel roller bearings. We have opted for this design as they are known for their ability to cope with high axial loads and have the ability to cope with misalignments which may happen when loading the crane on planes which are not perfectly level, which is a realistic situation as the crane will be used in undulating terrain.
The requirements for our bearings are as follows, take a min load of 262.5kg each, have an inside diameter of 20mm, outside diameter of 47mm and a width of 14mm.
As a result the Gantry system will require 8 of these bearings for the running gear on the top beam of the gantry. 

The Bearing shown below is manufactured by a company called Shaeffler, a German company specialising in bearings for use in industry. 

A priced example, £20.13 per unit.

Sunday, 11 December 2011

Material Properties



Material
Yield Strength/
Ultimate Strength/
Density/
2800 Maraging Steel
2617
2693
8000
Steel AISI 4130
951
1110
7850
Aluminium Alloy 2014-T6
414
483
2800
200
550
5300
Carbon steel 1090
250
841
7580
Copper
70
220
8920
High Density Polyethylene
30
37
950
Steel AISI A11
5171
5205
7450
Stainless Steel AISI 302
520
860
8190
Steel API 5L X65
448
531
7800
Steel ASTM A514
690
760
7800
Steel ASTM A36
250
400
7800
Titanium 11
940
1040
4500
UHMWPE
3447
6894
970